Metal roof aluminum Kliplok solar mount

2026-01-13

Metal roof aluminum Kliplok solar mount

aluminum Kliploks

A Kliplok solar mount is a non-penetrating, clamping-based mounting system designed specifically for trapezoidal metal roof sheets with a raised seam or rib profile—most commonly the Kliplok 406 or similar profiles from other manufacturers (like Klip-Lok, Trimdek, etc.).
The system uses an aluminum clamp that mechanically fastens onto the raised ribs of the metal sheeting without drilling holes into the roof's weatherproof surface. The solar rail is then attached to these clamps.

Material: Typically high-strength, corrosion-resistant aluminum alloy (e.g., 6005-T5).
Design: A two-part assembly that wraps around the roof rib. The lower part sits under the rib, and the upper part bolts down from the top, creating a powerful mechanical grip.

Seal: Often incorporates an EPDM or rubber gasket between the clamp and the metal roof to prevent abrasion, dampen vibration, and provide a secondary seal.

Extruded aluminum rails run perpendicular to the roof ribs. The solar panels are attached to these rails using standard panel clamps

Rails are lightweight, strong, and corrosion-resistant, matching the long lifespan of the roof and solar panels.

metal roof kliplok solar mounting

Advantages and Benefits

The primary benefit. By avoiding penetrations in the roof sheet's field, it eliminates the primary source of potential leaks, warranty issues, and corrosion.

No drilling into the roof deck means quicker installation, less noise, and no metal swarf left on the roof that could cause rust stains.

Aluminum components are compatible with most standard color-coated (painted) steel or aluminum roofs, preventing galvanic corrosion.

Perfect for warehouses, factories, and agricultural buildings with long, uninterrupted metal roof spans.

Roof Profile Compatibility: It must be an exact match. A "Kliplok 406" clamp will only fit a genuine Kliplok 406 profile (or its licensed equivalents). Measurements of rib height, width, and shape are essential.

Structural Roof Capacity: The existing roof structure (purlins, trusses) must be able to support the added dead load and wind/snow loads. A structural engineer must verify this.

Roof Condition: The system is not suitable for corroded, thin, or poorly supported roof sheets. The roof should be in good condition.

Wind Uplift Calculations: Especially in high-wind or cyclonic regions, detailed engineering is required to determine the correct clamp spacing and the potential need for supplemental through-bolt attachments at strategic points.

Conclusion

The aluminum Kliplok solar mount represents a best-practice solution for metal roof solar installations. It prioritizes roof integrity, speed, and safety. By choosing a certified, non-penetrating system and ensuring it is installed by qualified professionals following precise engineering plans, building owners can secure a durable, high-performing, and leak-free solar array that will last for decades.


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